MCS catalog began delivering technical reference information and charts over twenty years ago. Today we continue that service as part of our commitment to provide contractors with "Solid Support".

Included here are forming tips, material usage charts and metric-English conversion information. In the future, this section will continue to growÑplease let us know of any additional information or industry links you may find useful.

This section is divided into five areas:

Reference Information
Manufacturers We Represent
Manufacturer's Information Links
Conversion Tables

Line Card
 


REFERENCE INFORMATION
 
Bending Radius for Plywood Panels

Concrete Requirements for Round Column Forms
Concrete Requirements for Walls of Slabs
Curb and Gutter Expansion Joint Ordering Guide
The Eleven Hole Pattern
Plastic Chamfer Strip Dimension Guide
Radius Forming Notes
Sealant Usage Chart
Single Waler System Forming Notes
 

BENDING RADIUS
 
Minimum Bending Radius for Plywood Panels*
Panel Thickness
Curved Across Grain
Curved Parallel
to Grain
1/4"
2'-0"
5'-0"
3/8"
3'-0"
8'-0"
1/2"
6'-0"
12'-0"
5/8"
8'-0"
16'-0"
3/4"
12'-0"
20'-0"

* Suggested by ACISP-4 for average work based on information supplied by APA.
Laminate thin plywood sheets to insure nexessary strangth on short radius work.

TOP OF PAGE
 


CONCRETE REQUIREMENT CHARTS
 
For round columns
Column Diameter in Inches
10
12
14
16
18
20
Cubic Yards of concrete per foot of Height
0.0202
0.0297
0.0396
0.0517
0.0654
0.0808
Column Diameter in Inches
22
24
30
36
42
48
Cubic Yards of concrete per foot of Height
0.0978
0.1164
0.1818
0.2618
0.3563
0.4654

 

For walls and slabs
Concrete Thickness in Inches
1
2
3
4
4.5
5
Square Foot Yield per Cubic Yard
324
152
108
81
72
64.8
Concrete Thickness in Inches
5.5
6
6.5
7
7.5
8
Square Foot Yield per Cubic Yard
58.9
54
49.8
46.3
43.2
40.5

 
TOP OF PAGE
 


CURB AND GUTTER EXPANSION JOINT
ORDERING GUIDE

Use this guide to order custom fibre expansion joint. Click here to download an order form in PDF format. [this form can be viewed and printed with the freeware Adobe Acrobat Reader]

TOP OF PAGE
 


THE ELEVEN HOLE PATTERN

A simple application of the single waler system utilizes the eleven hole drilling system as illustrated. Notice that tie holes line up whether sheets are placed horizontally or vertically. This allows for gang drilling of the plywood. The eleven hole pattern provides consistent 12" vertical spacing for walers and 24" horizontal spacing for ties. Each tie covers approximately 3 sq. ft. of form surface, staying well within the safe working load of the system. The eleven hole drilling pattern combined with single waler hardware and the Sansoe flat end snaptie provides a simple, efficient forming system ideal for bank vaults, retaining walls, foundations and many other applications.

TOP OF PAGE
 


PLASTIC CHAMFER STRIP
 
Radius Chamfer Strip
Type RFN
Cat. No. "A" dimen. "REF" dimen.
602 1/2" 3/8"
603 3/4" 9/16"
604 1" 3/4"
605 1-1/2" 1-1/4"


Chamfer Strip
Type CSN
Cat. No. "A" dimen. "REF" dimen.
611 1/2" 2-3/32"
612 3/4" 1-1/16"
613 1" 1-13/32"
614 1-1/2" 2-1/8"


Chamfer Strip
Type CS
Cat. No. "A" dimen. "REF" dimen.
621 1/2" 2-3/32"
622 3/4" 1-1/16"
623 1" 1-13/32"
624 1-1/2" 2-1/8"

TOP OF PAGE
 


RADIUS FORMING NOTES

MCS recommends a system for radius forming involving "A" brackets, snapties, and-to avoid filler strips-trimmed interior plywood.


Tie Spacing
This special drilling layout allows single 2X4 stud coverage of vertical panel joint whether joint is continuous or panels are staggered. Caution: Be sure that holes drilled 1-1/8" in from panel edge are to the right as shown, whether used on interior or exterior wall form.

Plywood Trimming
To eliminate the need for exterior panel filler strips, plywood for the inside forms may be trimmed to compensate for the difference in circumference. Measure 1-1/8" in from panel edge, and adjust spacing for subsequent holes accordingly. For heavy duty radius forming jobs, ask MCS for info on Gates Radius Forming Systems.

TOP OF PAGE

 

Form Construction

  1. Using 1-1/8" plywood, cut a template to conform to the desired radius (reduce radius to compensate for thickness of studs and plywood).
  2. Set back to compensate for thickness of studs and plywood and nail tem- plate to footing.
  3. Toenail studs to template.
  4. Tack plywood to first stud and install snapties and "A" brackets to secure plywood to remaining studs. "A" brackets should always be set on the left side of studs so eccentric is properly positioned to be vibration-proof.
  5. Temporarily brace using adjustable form aligner braces.
  6. Continue for additional sheets, staggering plywood joints as panels are stacked.
  7. Check and align form; cut top template to conform to full radius minus plywood thickness and nail template to top of form.
  8. Double-up-outside form will conform to the radius of the inside form.

SEALANT USAGE CHART
 
Linear Feet per Gallon
1/4
1/2
3/4
1
1-1/4
1-1/2
1/4
308
1/2
154
77
3/4
102.7
51.3
34.2
1
77
38.5
25.7
19.3
1-1/4
61.6
30.8
20.5
15.4
12.3
1-1/2
51.3
25.7
17.1
12.8
10.3
8.6

TOP OF PAGE
 


SINGLE WALER SYSTEM FORMING NOTES
 

1. Footing
To set footing plate, nail 2X4 plate to footing as shown. Erect first sheet of plywood, plumb, nail to plate and set temporary brace. Whenever possible start with the inside form.

3. Install Hardware & Supports
Working from top to bottom, install ties, "A" brackets and walers. Tighten by striking wedge on the "A" bracket; plumb and align wall. Waler butt joints should be at "A" bracket or away from vertical plywood joints

Vertical Joint Design
An additional tie hole drilled in pattern 1-1/8 below the vertical plywood joints allows for the installation of a waler to cover that joint. The use of 3X4 or 4X4 in place of the normal 2X4 waler provides more positive support at the joint.

Strongback Detail
Nail 2X4 waler brackets to the walers at the desired location, add 2X4's (reverse crown for better alignment), and lock in place with snaptie wedges. Use a form aligner brace for final alignment of the form.

2. Place Panels
To erect additional sheets, tack sheets to footing plate. Temporarily hold in place with snaptie, "A" bracket and short 2X4. Make sure vertical joints are tight.

4. Double Up
Place plywood sheets over tie ends starting with bottom row of ties; move sheet to align holes in plywood with tie ends. Secure panel with "A" bracket, install waler and tighten bracket.

Laced Corner Design
A simple, alternative corner design is achieved by allowing walers to run past the corner of the form; then lace and lock them positively with a vertical nailer.

TOP OF PAGE

 
 

Entire contents of this site © copyright Muller Construction Supply, 2006